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The production of additives, emulsions, and dispersions with oil requires precise mixing to achieve uniform consistency, stability, and performance in applications ranging from coatings to cosmetics. Kady International, a Scarborough, Maine-based leader in industrial mixing since 1949, offers high-speed rotor-stator dispersion mills and mixing systems that simplify these processes. Operating from a 50,000-square-foot facility, Kady’s innovative equipment, used in over 40 countries, delivers efficient, high-quality results for fluid-based applications. Their mixers streamline the creation of oil-based additives, emulsions, and dispersions, ensuring consistency and scalability for industries like paints, pharmaceuticals, and food processing.
Challenges in Oil-Based Formulations
Oil-based additives, emulsions, and dispersions, such as those used in lubricants, paints, or cosmetics, require thorough blending to achieve stable mixtures with fine particle sizes (below 20 microns). Emulsions, like water-in-oil or oil-in-water systems, demand high shear to create stable droplets, while dispersions need uniform particle distribution to prevent settling. Additives, such as viscosity modifiers or stabilizers, require precise incorporation to ensure functionality. Traditional mixing methods often involve multiple steps, increasing production time and costs. Kady International’s mixers address these challenges by combining premixing and milling into a single, efficient process.Kady’s Rotor-Stator Mixing Technology
Kady’s high-speed rotor-stator mills, such as the Model 4C and 500B, operate at rotor tip speeds up to 9,000 FPM, delivering powerful shear for emulsifying, dispersing, and homogenizing oil-based formulations. The Kady PreMilling process integrates premixing and early milling, reducing particle sizes and eliminating the need for multiple media mill passes. For oil-in-water emulsions, like those in cosmetic creams, Kady mixers ensure stable droplet formation. In dispersions, such as pigment-based paints, they achieve uniform particle distribution. For additives, like oil-based lubricants, the mixers incorporate stabilizers homogeneously, enhancing product performance without excessive heat buildup.Versatility and Efficiency
Kady’s top and bottom-entry mixers, including unique bottom-entry designs, support batch and continuous flow processing, making them ideal for both small-scale laboratory trials and large-scale production. Their systems handle high-viscosity oils and complex formulations, accommodating applications like petroleum products, varnishes, and pharmaceutical emulsions. Custom engineering and in-house testing ensure mixers meet specific formulation needs, while refurbished models like the 4C-75 offer cost-effective solutions. Kady’s global network of representatives provides on-site support, optimizing processes and reducing equipment wear, which lowers operational costs for manufacturers.Benefits for Manufacturers
Kady International mixers simplify the production of oil-based additives, emulsions, and dispersions by offering faster processing, higher flow rates, and reduced equipment costs compared to traditional methods. Their ability to handle diverse applications—emulsifying oils, dispersing pigments, or blending additives—ensures versatility across industries. With a commitment to quality and customer service, Kady delivers tailored solutions that enhance product consistency and reduce production time. For manufacturers seeking efficient, high-quality mixing for oil-based formulations, Kady International is a trusted partner.Contact us today.